The MB5C: A Modern Snow Removal Solution
One of the key products made at our Chilton location is the MB5C snow removal chassis. This versatile machine is essential for airports in cities like Denver, Milwaukee, and Washington DC. The MB5C can be parked in a 12-foot wide space when the broom is stored and the plow is removed. It features a custom cab forward chassis, a 22-foot cradling broom, and a powerful rear-engine blower. This design ensures runways and ramps are clear, no matter how severe the weather.
Moving the MB2 from Line 1 to 2
From the end of May, the Chilton facility also started producing the MB2 snow removal chassis, together with the MB5C, on the new mixed-model-production line. Known for its strong and easy-to-handle design, the MB2 can be equipped with various plows, brooms, scrapers, dump bodies, spreaders, and de-icing equipment. This versatility makes it a top choice for heavy-duty snow removal. The setup and relocation of the MB2 into our production line were already processed, which secures a balanced utilization, boosts the output and decreases lead times for our customers.
A Unique Production Line
Setting up the production line for these advanced machines was a big challenge. Despite ongoing operations, we managed to introduce a completely new layout and production concept without stopping production. In principle, a completely new production line was set up on which only the MB5C was initially assembled. Subsequently, the MB2 was also relocated to this new line. This included among others a new control surface, zoning to structure the different functional areas, and a newly implemented Kanban system to manage the internal and external parts control and supply.
The new parts supply concept also includes the handling of more than 120 laser-cut, bent, and welded parts from our internal fabrication. Furthermore, an external bulk goods supermarket managed by a third-party supplier was implemented to ensure we always have all essential components. Flexible trolleys for bulk goods and hose sets help workers stay efficient by reducing unnecessary movement.
Boosting Efficiency with Innovation
Established daily shop floor communication routines help us to closely monitor and manage daily targets and operations. All affected assembly employees and interface areas such as logistics were integrated into the project and received training to ensure everyone is familiar with the latest processes.
The results are impressive: with the same number of assembly employees, our new designed assembly line has increased its output by over 100% in just five months. This achievement shows our commitment to innovation, efficiency, and excellence in everything we do.
MB’s Chilton facility is not just a place where products are made; it is where we create solutions that drive the future of airport maintenance.